Potato Granules lines



Potato Granules is based on single potato cells made by mixing of cooked potatoes with dried potato material. The process begins with washing of the potatoes and separation of stones, followed by steam peeling and cutting into thick slices which are then pre-cooked, cooled and cooked.





The next process step is to prepare the mixed material for the drying process. During conditioning, the moisture contents of cooked material and dried add-back are balanced. This time-controlled process is to stabilize the mixture and to homogenize the moisture in the mixture.


The cooked material is transfered from the cooker into a special mixer. The continuous mixer brings the cooked material in contact with already dried product. The dosing of add-back is at a ratio of 1:3, resulting in a moisture content of 27-30 % in the mixed material. The mixing process initiates granulation that means separation of the potato cells from their cell tissue and a free flowing product is obtained wich, however, still has snowball properties when compressed.

 

Conditioning is followed by drying which is step-by-step in several dryers of different designs. A flash dryer is used in the first drying step. Roughly 50 % of the mixed material's moisture is removed during some seconds. In the downstream fluidized-bed dryer/cooler, the add-back moisture is set and the mixed material is cooled. The end product is screened from the cooled mixture and gently dried to a final moisture content of 7-9 % in the third drying stage at low feed air temperatures.

 

The final product - the potato granules - are used in different market segments. As mashed potatoes in retail and food service segments or as ingredient in different products for the food industry. 

 



Supply lines


  • 1000 kg Granules per hour
  • 2000 kg Granules per hour







Features


  • Central process control system
  • High degree of automation
  • Gentle drying in several steps
  • Central filtering station for process air
  • Heat recovery system 
  • Noise protection system 
  • High hygiene standard 
  • Easy to maintain 
  • High bulk weight of the product






Click on the link to download the leaflet about Potato Granules lines.

Potato Granules lines(1.68 Mb)